Optimization of Boy 50 Ton machine platen to reduce minimum closing distance from 250mm to 150mm

PROBLEM STATEMENT

The minimum closing distance for the platen on the Boy 50 Ton machine was 250mm, which limited the machine’s operational efficiency and suitability for smaller moulds.

PROBLEM ANALYSIS

The larger minimum closing distance increased cycle times and restricted the usability of the machine for moulds with smaller dimensions. This led to inefficiencies in production and reduced machine versatility.

ROOT CAUSE

The original platen design had a minimum closing distance of 250mm, which was not optimized for accommodating smaller mould requirements.

KAIZEN IDEA

Extend the platen design to reduce the minimum closing distance from 250mm to 150mm, making the machine more efficient and versatile for various mould sizes.

COUNTER MEASURE

Modify the platen to achieve a reduced minimum closing distance of 150mm.
Conduct trials to ensure the modification meets operational and safety standards.
Train operators on the new setup to optimize its use and efficiency.

BENCHMARK

Reduced cycle times by (Insert target percentage or time reduction).
Increased compatibility with smaller moulds, with zero limitations due to minimum closing distance.

QANTITATIVE

Increased machine efficiency: Shorter minimum closing distance reduces cycle times, leading to faster production.
Enhanced versatility: The machine can now accommodate smaller moulds, broadening its application range.
Improved production outcomes: Optimized design leads to better operational performance and higher productivity