Product Portfolio – SAMTECH

SAMTECH
Where Quality Meets Innovation

Year by year since 1997, Samtech has been marching forward with dedication and hard work. The result - a wide plastic injection mould range spanning automotive parts, auto electrical parts, battery parts and household goods. Today, with a world-class manufacturing unit coupled with precise workmanship, we are changing the landscape of the plastic injection mould industry.

While our service and customer relations team ensure bringing the client’s requirements correctly on the table, our up-to-date machinery and software aid our mould craftsmen. Our success so far has encouraged us to venture into mould design development.

The main services under our umbrella are:

Consulting | Design | Engineering | Material selection | 3D modelling | Mould-building / sourcing | Overseas mould sourcing | Prototyping | Production Part Approval Process (PPAP)
Precision moulding | Tight-tolerance specifications | Insert moulding | Gear moulding | Overmoulding | Automation | Hot runner system
Assembly | Automated bag sealing | Kitting | Custom packaging
Vendor-managed inventory (VMI) | Consignment inventory | Just-in-time (JIT) logistics | Warehousing | Shipping | ERP system | Wireless barcode system

The advantages of Samtech’s injection moulding include:

Repeatability with accuracy

Accurate dimensions with tight tolerance is consistently produced in any quantity without errors.

Functionality

With upgraded machinery and an experienced team of expert designers and engineers, we make plastic moulds for complex products with custom tooling.

Surface finish

A spectrum of injection moulding processes combined with specific tooling allows us to deliver. Ranging from high gloss to textured surfaces and simulated natural fibres, many surface finishes can be achieved with us.

Our Range

Not just nationally, our plastic moulds and parts have an international presence with various clients in different countries. With a diverse range of moulds and related services, we are entering new markets and sectors, and increasing our reach every single day.

Here’s a quick look at the various sectors we cater to.

Automotive and Auto Electrical Products

We specialize in plastic moulds for automotive and auto electrical parts. Continual efforts to upgrade ourselves over the years has helped us master plastic injection moulding technology. We have expanded our market presence and delivered quality products consistently.

We use industry-standard materials sourced from verified and trusted suppliers. The materials used include:

  • PPS
  • Nylon 66 GF
  • PBT
  • POM
  • Nylon 6 GF
  • Polystyrene (PS)
  • Polypropylene (PP)
  • PC
  • PC-ABS
  • PMMA

Battery Products

Samtech manufactures plastic injection moulds for traction cell batteries, industrial batteries and two-wheeler batteries. These are designed and developed with the best grade of raw materials. A wide array of critical and obligatory parts such as lids, containers, lid covers, battery gromate, connections etc which are required to complete any battery unit are manufactured in-house.

The materials used include:


  • TPE
  • TPV
  • ABS
  • PC
  • PP
  • PP (TALC)

Behind the Scenes

Come, we would like to share what goes on in our plant once we receive an order.

Feasibility study

Critical parameters related to DFM (Design for Manufacturing) are checked. During this phase, the manufacturing feasibility of the product is studied. If all the critical points are okay, we initiate design and development.

Design and development

From drawings to model development, a lot happens over here.

  • Study of technical drawings provided by the clients.
  • Product design changes (if required) are verified by the clients. All details related to the necessary product design changes are notified to the clients.
  • Mould design is made as per the finalised design of the product.

Purchase

The purchase department monitors the raw materials and the machinery requirements for our proceedings. Finding the best quality raw materials from the most credible suppliers is our core strength.

Production

This stage marks the transition of on-screen models into real products where all products are manufactured through the plastic injection moulding process.

  • An end-to-end action plan is prepared and followed for each and every product.
  • Selection of the right injection moulding machine according to the critical parameters of the product drawings takes place. The injection moulding machines range from 60T to 150T.

Quality check and dispatch

With all boxes ticked in the action plan, the final two still remain - QC and dispatch.

  • The quality check for each and every product is followed as per the IATF 16949:2016 and ISO 9001:2015 guidelines.
  • The products are then packed and wrapped in sustainable packaging.
  • The logistics team gets in action for the timely dispatch and delivery of products.

Quality Control

While many label their products with the best quality tag, few manage to actually deliver. In the ever-growing and rapidly changing industry spanning automotive, auto-electrical and battery industries, quality is key to long-term goodwill.

Samtech believes in fostering long-term relationships with its customers and clients. Our quest for quality is a mandate. To ensure that everything we make is superior to similar products in the market, we comply with ISO 9001:2015 and IATF 16949:2016 - the most trusted globally accepted certifications.

IATF 16949:2016

IATF 16949:2016 certification has been obtained by BMW, Ford, Renault and other leading players in the automotive business. It underlines the development of a process-oriented quality management system that is targeted towards continual improvement, defect prevention and reduction of variation and waste in the supply chain. This leads to consistent quality and perfection.

IATF certification signals that Samtech:

  • Satisfies customers with efficient products
  • Maintains better team and stakeholder relationships
  • Can unlock future prospects with ease
  • Has a global acceptance in the automotive business
  • Delivers quality consistently
Quality-control

ISO 9001:2015

As an international standard laying down requisites for a quality management system (QMS), ISO 9001:2015 displays an organization’s ability to consistently provide products and services that meet customer and regulatory requirements.

ISO certification signals that Samtech:

  • Delivers high-quality products continuously
  • Maintains a proper QMS
  • Saves costs for both clients and itself

D-U-N-S Registered

One of the most essential traits of Samtech has been transparency. The D-U-N-S registration is a badge of pride for us as it speaks volumes about our quality, credibility and reputation.

Our Dun & Bradstreet Live Business Identity signals that Samtech:

  • Is a credible brand in its field
  • Has a global footprint
  • Is trusted by its shareholders, stakeholders and clients

With these standards in place, every step across every process involves thorough checking and consistent monitoring. Thus, we ensure every client and customer gets the best quality durable products.